Scalability can’t come at the cost of disruption.

In our latest episode of the TZE Podcast, Jim Shaw, Jordan Frank, and Jen Thomas unpack the operational strategy behind Zion’s discovery process, covering everything from shared-use automation and modular sortation systems to flexible picking and packaging infrastructure.

They discuss how designing with future clients, having variable order profiles, and having system reuse in mind ensures your investment remains agile as demand evolves.

When it comes to goods-to-person systems, one size doesn’t fit all. In this episode, we sat down with Joe McGinnis from OPEX to break down when Perfect Pick® makes the most sense and where something else might be a better fit.

Here’s what we'll discuss:

🔹 High-throughput environments with lower SKU variability

🔹Systems that handle dynamic SKUs across multiple aisles

🔹 The role of data analytics in determining true system fit

🔹 Why throughput and SKU profiles should drive tech decisions

If you’re evaluating GTP systems or designing around complex order profiles, this episode offers the nuance most vendor decks don’t.

In the latest episode of The Zion Experience podcast, Jim Shaw, Jordan Frank, and Jacob McMillan share the behind-the-scenes story of a recent project and how designing for the final mile often means adjusting on the fly.

From unexpected product mix changes to tricky packaging constraints, the team talks through the real-time problem-solving that went into making the system work smarter, not just as designed but as needed.

Sometimes, it’s about clever hardware add-ons, and sometimes, it’s about live remapping. But at the end of the day, it’s always about keeping the customer moving.

In the latest episode of the TZE Podcast, Jim Shaw, Jordan Frank, and Chuck Frank discussed ProMat 2025, which sent a clear message: the industry isn’t standing still.

We saw a big difference between launching something new and evolving something proven—from improved picking strategies to faster, smarter robots. From our team's perspective, the event felt less like an introduction and more like a graduation for many automation OEMs.

If you missed the show or want to dive deeper into the trends, we’ve got you covered.

In our latest episode of the TZE Podcast, Jim Shaw and Jordan Frank sit down with Pras Velagapudi from Agility Robotics to explore how humanoid robotics is making warehouse operations more adaptable, cost-effective, and future-ready.

Digit is tackling inefficiencies by seamlessly unloading AMRs, bridging conveyors, and integrating into workflows—without major infrastructure changes.

In the latest episode of TZE Podcast, Jim Shaw and Jordan Frank sit down with Matt Kelly from Hai Robotics to explore the HaiPick Climb—a groundbreaking automation solution designed for simplicity, flexibility, and efficiency.

By climbing warehouse racks, this innovative system maximizes throughput without the complexity of multiple robots or rigid automation structures. The result? Less infrastructure, greater flexibility, and a stronger ROI.

Hear how Hai Robotics is redefining scalable, cost-effective, and future-ready automation.

In the latest episode of TZE Podcast, Jim Shaw sits down with Christian Seymour to explore the critical role of data discovery in supply chain design.

Data paints a picture, but what happens when pieces of that picture are missing? Bad assumptions lead to bad outcomes. Incomplete case dimensions, pallet configurations, or order profiles can disrupt automation and warehouse systems, leading to inefficiencies and unexpected challenges.

Christian shares how Zion goes beyond raw data, asking the right questions and making informed, experience-driven assumptions that ensure accurate results.

In our latest TZE podcast episode, Jim Shaw sits down with Adam Wray to discuss one of the fundamental elements of warehouse operations: racking systems.

While automation and robotics continue to reshape the industry, racking remains essential for maximizing storage capacity without increasing a facility’s footprint. From distribution centers to manufacturing plants, these systems provide the foundation for efficient inventory management.

Adam shares his insights on why racking solutions remain as relevant as ever and how they continue to evolve alongside modern warehouse technology.